Rigid Flex PCB Manufacturer — 2–50 Layer, ISO13485 & IATF16949

Riching PCB manufactures rigid-flex PCB and FPC flex circuits for medical, defense, automotive and wearable applications. 2–50 layers, polyimide flex with FR4 or Rogers rigid sections. ISO13485 and IATF16949 certified. IPC Class 3 on request. Laser drill 0.1mm. No MOQ, from 1 board.

Table of Contents

2–50

layers
rigid-flex & FPC

0.1mm

laser drill
fine-pitch flex

ISO13485

& IATF16949
certified

No MOQ

From 1 board
IPC Class 2 / 3

Rigid-Flex vs FPC — Which to ChooseRigid flex PCB vs FPC flexible circuit board comparison showing structure and application differences

FPC (Flexible PCB) is a pure flexible circuit — polyimide substrate, no rigid sections, typically used as a cable replacement between two rigid PCBs. Rigid-flex combines rigid and flexible sections in a single board, replacing both the PCBs and the connector/cable between them. Rigid-flex reduces assembly steps, improves reliability in high-vibration environments and enables 3D packaging in tight spaces.

Both are manufactured in-house at Riching PCB — confirm in DFM review which approach fits your design constraints and assembly process.

Manufacturing Capability

ParameterFlex / FPCRigid-Flex
Layer count1–12 layers2–50 layers (rigid sections up to 50L)
Min trace/space3mil/3mil standard3mil/3mil standard, 2.5mil/2.5mil advanced
Min drill0.1mm laser0.1mm laser / 0.2mm mechanical
Flex materialPolyimide (PI) standardPI flex layers bonded to FR4 or Rogers rigid sections
CoverlayPolyimide coverlay standardPI coverlay on flex sections, soldermask on rigid
Surface finishENIG standardENIG / ENEPIG / hard gold
Bend radiusMin 6× flex thicknessDesign review required — confirm before DFM
IPC ClassClass 2 standardClass 3 on request (ISO13485 / IATF16949)

Applications

ApplicationBoard TypeKey Requirement
Wearable medical sensorFPC / rigid-flexThin, flexible, biocompatible ENIG
Ultrasound probe arrayRigid-flexFine pitch, flex bend at probe neck
Endoscope camera moduleFPC + rigid-flexUltra-thin, 0.1mm laser drill
Implantable deviceRigid-flexIPC Class 3, ISO13485, ENEPIG
Drone / UAV flight controllerRigid-flexSpace saving, vibration resistant
Automotive radar moduleRigid-flex + RogersRO3003 rigid section + PI flex interconnect
Consumer wearableFPCLow cost, high volume, thin

Certifications for Medical and Automotive Rigid-Flex

  • ISO13485 — medical device quality management, see medical PCB manufacturer
  • IATF16949 — automotive quality management, see automotive PCB manufacturer
  • ISO9001 — general quality management baseline
  • IPC Class 3 — on request, for life-sustaining and safety-critical applications
  • Full material traceability — lot records for medical and defense programs

Rogers + Rigid-Flex for RF Applications

For RF and microwave designs requiring flex interconnects between RF modules — such as 77GHz radar or Ka-band phased array assemblies — rigid-flex stackups with Rogers rigid sections and polyimide flex sections are available. Rogers 4450F bondply used at the rigid-to-flex transition zones. Confirm stackup in DFM review.

How to Order

  • WhatsApp: +86 13760473650
  • Send: Gerber zip + NC drill + stackup/layer drawing (mark rigid and flex zones clearly)
  • Specify: IPC Class, bend radius, coverlay/stiffener requirements, certification needs
  • DFM review: 4–8 hours — includes bend zone verification and layer transition check
  • No MOQ. From 1 board.

Frequently Asked Questions — Rigid Flex PCB Design

What is the minimum bend radius for rigid-flex PCB?
The minimum bend radius is 6× the total flex thickness for static applications and 10× for dynamic (repeated bending) applications. A 0.1mm single-layer flex section requires minimum 0.6mm bend radius for static use and 1.0mm for dynamic use.
Can soldermask be used on rigid-flex PCB flex sections?
No — soldermask is a rigid epoxy that cracks under bending. Coverlay (polyimide film + adhesive) is the correct protective coating for flex sections. Soldermask is only used on the rigid sections of a rigid-flex PCB.
Can vias be placed in the flex zone?
No — vias should not be placed in the bend zone. Vias are rigid structures that concentrate stress during bending and will crack under repeated flexing. Place vias only in rigid sections, at least 0.5mm from the rigid-flex transition boundary.
How should traces be routed in the flex zone?
Traces in the flex zone should be routed perpendicular to the bend axis — never parallel. Trace width should be increased by 20-30% in the bend zone, and solid copper fills replaced with hatched copper mesh.

Rigid Flex PCB Manufacturer — Shenzhen, ISO13485 & IATF16949

2–50 Layer Rigid-Flex & FPC
Medical · Defense · Automotive · No MOQ

Send Gerber + layer drawing (mark rigid and flex zones).
DFM review within 4–8 hours including bend zone check.

WhatsApp +86 13760473650

DFM review within 4–8 hours

PCB Project Review

Request a PCB Quote

Upload your Gerber ZIP file and project requirements. Our engineering team will review your PCB material, stackup, impedance needs, surface finish, and production quantity before quoting.

Please prepare:

  • Gerber files in ZIP format
  • PCB material or stackup requirements
  • Controlled impedance notes if available
  • Prototype or batch production quantity
ZIP format only. Please compress all Gerber and drill files into one ZIP package before uploading.